Download Sterling 360 Truck 2007-2009Service & Repair Manual –

Repairing the shock mount on a Sterling 360 Truck involves several steps and requires specific tools. click here for more details on the download manual…..

Here’s a detailed guide to help you through the process:

– **Safety Precautions**
– Always wear safety glasses and gloves to protect yourself from debris and sharp edges.
– Ensure the truck is parked on a level surface and engage the parking brake.

– **Tools and Materials Needed**
– **Jack and Jack Stands**: For lifting the truck securely.
– A hydraulic floor Jack is ideal for lifting the truck safely.
– Jack stands are crucial to provide stable support while working underneath the vehicle.

– **Wrench Set**: To remove bolts and nuts.
– A combination of metric and standard wrenches will be necessary. Common sizes include 10mm, 13mm, and 15mm.

– **Socket Set**: For easier access to bolts in tight spaces.
– A ratchet and socket set will allow for quicker removal of the shock mount bolts.

– **Pry Bar**: To help dislodge parts if they are stuck.
– A sturdy pry bar can assist in separating the shock mount from the frame if corrosion is present.

– **Torque Wrench**: To ensure bolts are tightened to the manufacturer’s specifications.
– A torque wrench is essential for reassembling components to the correct tightness.

– **Replacement Shock Mount**: If the existing mount is damaged.
– Ensure the new mount is compatible with the Sterling 360 Truck.

– **Anti-Seize Compound**: To prevent future rust and corrosion on bolts.
– Applying anti-seize on bolts can help in easier removal in future maintenance.

– **Removing the Old Shock Mount**
– **Lift the Truck**: Use the Jack to raise the rear or front of the truck (depending on which shock mount you are working on) and secure it with Jack stands.

– **Locate the Shock Mount**: Identify the shock mount position, which is typically located at the top or bottom of the shock absorber.

– **Remove the Shock Absorber**:
– Use the appropriate wrench or socket to remove the bolts securing the shock absorber to the shock mount.
– Carefully pull the shock absorber free and set it aside.

– **Detach the Shock Mount**:
– Using the wrench or socket, remove the bolts securing the shock mount to the frame.
– If the mount is corroded, a pry bar can assist in loosening it from the frame.

– **Inspect Components**
– **Check the Shock Absorber**: Before reinstalling, inspect the shock absorber for leaks or damage. Replace if necessary.
– **Examine Surrounding Areas**: Look for any additional wear or damage in the vicinity of the shock mount that may need attention.

– **Install the New Shock Mount**
– **Position the New Mount**: Align the new shock mount in place where the old one was removed.

– **Secure the Mount**:
– download Sterling 360 Truck workshop manual Hand-tighten the bolts to hold the mount in place initially.
– Use a torque wrench to tighten the bolts to the manufacturer’s specifications, ensuring a secure fit.

– **Reattach the Shock Absorber**
– **Align the Shock**: Position the shock absorber back into the mount.

– **Tighten Bolts**: Secure the shock absorber to the shock mount with the original or replacement bolts. Use the torque wrench for appropriate tightness.

– **Final Checks**
– **Double-Check Tightness**: Go through all bolts and ensure they are properly tightened.

– **Lower the Truck**: Carefully remove the Jack stands and lower the truck back to the ground.

– **Test Drive**:
– Take a short drive to ensure everything is functioning correctly. Listen for any unusual noises or handling issues.

By following these steps and using the right tools, you should be able to successfully repair the shock mount on a Sterling 360 Truck.
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