Reconditioning a gearbox (or transmission) on a Subaru Forester, or any vehicle, is a complex task that requires mechanical knowledge and skill. click here for more details on the download manual…..
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Below is a simplified reverse order outline of the steps involved in the gearbox reconditioning process:
### Final Steps
1. **Reinstall the Gearbox**:
– Carefully position the gearbox back into the vehicle.
– Align it with the engine and secure it with bolts.
– Reconnect any electrical connections and sensors.
2. **Reattach Components**:
– Reinstall the driveshafts, ensuring proper alignment and securing them with bolts.
– Reconnect the clutch assembly and any supporting hardware.
– Reattach the exhaust system (if removed) and any other components that were disconnected.
3. **Fill with Fluid**:
– Fill the gearbox with the appropriate transmission fluid as specified in the vehicle’s manual.
4. **Test the Gearbox**:
– Before fully securing everything, test the gearbox in neutral and all gears to ensure smooth operation.
### Mid Steps
5. **Inspect Components**:
– Inspect all internal components for wear or damage, including gears, bearings, synchros, and seals.
– Replace any worn or damaged parts as necessary.
6. **Clean and Reassemble Internal Parts**:
– Clean all components thoroughly using appropriate solvents.
– Reassemble the gearbox internals, ensuring that all parts are correctly positioned and secured.
7. **Disassemble the Gearbox**:
– Carefully remove the gearbox from the vehicle using a hoist or jack.
– Disconnect all necessary components, including electrical connections, driveshafts, and the clutch assembly.
### Initial Steps
8. **Prepare the Work Area**:
– Ensure you have a clean, organized work area with all necessary tools and equipment.
9. **Gather Necessary Tools and Parts**:
– Collect tools such as wrenches, sockets, screwdrivers, and a torque wrench.
– Obtain replacement parts, including seals, gaskets, bearings, and any other necessary components.
### Important Considerations
– **Safety First**: Always prioritize safety by wearing appropriate protective equipment and working in a well-ventilated area.
– **Consult the Manual**: Refer to the official Subaru service manual for detailed specifications and procedures relevant to your specific model year.
– **Consider Professional Help**: If you are not experienced with mechanical work, it may be wise to consult a professional mechanic.
This outline is a simplified version of the process. each step can involve numerous sub-steps and requires attention to detail to ensure a successful reconditioning of the gearbox.
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