Download 1976-1985 Mercedes-Benz 240D Service & Repair Manual –

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Installing a suspension lowering kit on a Mercedes Benz 240D can enhance the car’s appearance and handling, but it’s important to understand that this process involves working with the vehicle’s suspension system. click here for more details on the download manual…..


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If you’re not experienced with mechanical work, it might be best to seek assistance from a professional. However, if you’re interested in learning about the process, here’s a simple step-by-step guide to help you understand what’s involved.

### Tools and Materials Needed:
1. **Suspension Lowering Kit**: Make sure it’s compatible with the Mercedes Benz 240D.
2. **Jack and Jack Stands**: For safely lifting the vehicle.
3. **Wrenches and Sockets**: Various sizes, typically metric.
4. **Spring Compressor**: A tool that safely compresses the springs.
5. **Brake Cleaner**: To clean parts during installation.
6. **Safety Glasses and Gloves**: For personal protection.

### Step-by-Step Installation Guide:

#### 1. **Preparation:**
– **Read the Manual**: Before starting, carefully read the instructions that come with the lowering kit.
– **Safety First**: Wear safety glasses and gloves to protect yourself while working.

#### 2. **Lift the Vehicle:**
– Using the jack, lift the front or rear of the car (depending on which suspension you’ll be working on) and securely place it on jack stands. Ensure the vehicle is stable before proceeding.

#### 3. **Remove the Wheels:**
– Use a wrench or socket to remove the lug nuts and take off the wheels. This will give you access to the suspension components.

#### 4. **Remove the Old Suspension Components:**
– **Shock Absorbers**: Locate the bolts securing the shock absorbers to the body and to the suspension arm. Remove these bolts to take out the shocks.
– **Springs**: If your kit includes new springs, you’ll need to remove the old ones. Use a spring compressor to safely compress the springs before removing them. This is crucial, as uncompressed springs can be dangerous.
– Once compressed, remove the bolts securing the springs to the suspension. Carefully release the spring compressor and remove the spring.

#### 5. **Install the Lowering Kit Components:**
– **Install New Springs**: Place the new, lower springs into the suspension. Make sure they are seated properly.
– **Install New Shock Absorbers**: Attach the new shocks according to the instructions, securing them with the bolts you removed earlier.

#### 6. **Reassemble Everything:**
– Once the new components are in place, reattach the wheel hub and brake components if you had to remove them.
– Replace the wheels and hand-tighten the lug nuts.

#### 7. **Lower the Vehicle:**
– Carefully remove the jack stands and lower the car back to the ground using the jack.

#### 8. **Final Checks:**
– Once the car is on the ground, go backdownload Mercedes Benz 240D workshop manual and fully tighten all bolts to the manufacturer’s specifications. It’s essential to ensure everything is secure.
– Check the ride height to see if the lowering kit has achieved the desired effect.
– It’s also wise to have a professional align the wheels, as lowering the suspension can affect wheel alignment.

### 9. **Test Drive:**
take the car for a short test drive to make sure everything feels right. Pay attention to any unusual noises or handling issues.

### Conclusion:
If at any point you feel uncomfortable or unsure about the process, don’t hesitate to consult a professional mechanic. Working on your car’s suspension can be tricky, but with patience and the right tools, it can also be a rewarding experience. Enjoy your newly lowered Mercedes Benz 240D!
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