Download 2017 Mercedes-Benz E-Class E200 Coupe (C238) 4MATIC OEM Download Service & Repair Manual Software –

Suspension repair on a Mercedes-Benz E-Class E200 Coupe C238 4MATIC requires a systematic approach and specific tools to ensure a successful job. click here for more details on the download manual…..

Below is a detailed guide outlining the process, along with the necessary tools and descriptions.

### Tools and Equipment Needed

– **Jack and Jack Stands**
– A hydraulic floor Jack to lift the vehicle safely.
– Jack stands to securely support the vehicle once lifted, preventing any accidents.

– **Torque Wrench**
– Essential for applying the correct torque specifications when reinstalling suspension components, ensuring safety and performance.

– **Socket Set**
– A complete set of metric sockets and ratchets, including deep sockets, to remove various bolts and nuts on the suspension system.

– **Wrenches**
– A combination of open-end and box-end wrenches in metric sizes for various fasteners.

– **Pry Bar**
– Useful for separating suspension components without damaging them, especially when dealing with tight or stuck parts.

– **Suspension Spring Compressor**
– Necessary for safely compressing coil springs when replacing struts or shocks, preventing accidents caused by High tension.

– **Ball Joint Separator**
– A specialized tool for separating ball joints from the control arms or knuckles without damaging the components.

– **Hammer**
– A rubber or dead-blow hammer to gently tap components into place without causing damage.

– **Brake Cleaner**
– For cleaning components and removing dirt or grease before reassembly.

– **Grease and Lubricants**
– High-quality grease for lubricating moving parts and ensuring smooth operation of suspension components.

– **Replacement Parts**
– OEM parts such as struts, shocks, control arms, bushings, or any other components that need replacement.

### Steps for Suspension Repair

– **Preparation**
– Park the vehicle on a flat, stable surface and engage the parking brake.
– Gather all necessary tools and parts.

– **Lift the Vehicle**
– Use the hydraulic Jack to lift the front or rear of the vehicle, depending on which suspension component you are repairing.
– Secure the vehicle with Jack stands to ensure it remains stable and secure.

– **Remove Wheels**
– Use the socket set to remove the lug nuts and take off the wheels, providing access to the suspension components.

– **Inspect Suspension Components**
– Visually inspect all suspension parts, including struts, shocks, control arms, and bushings for signs of wear or damage.

– **Remove Damaged Parts**
– Use the appropriate sockets and wrenches to detach the damaged suspension components.
– If necessary, use the ball joint separator to remove ball joints and the pry bar to help separate stuck components.

– **Compress Springs (if applicable)**
– If you are replacing struts or shocks with coil springs, use the suspension spring compressor to compress the springs safely.

– **Install New Components**
– Install the new suspension components by following the reverse order of removal.
– Ensure that all components are aligned correctly and that any bushings or rubber mounts are properly seated.

– **Torque Specifications**
– Use the torque wrench to tighten all bolts download Mercedes Benz E Class E200 Coupe C238 4MATIC OEM workshop manual and nuts to the manufacturer’s specified torque settings.
– This step is crucial for ensuring the integrity and safety of the suspension system.

– **Reassemble Suspension**
– Reattach any other components that were removed, such as brake lines or sway bar links.
– Double-check all connections to ensure they are secure.

– **Reinstall Wheels**
– Place the wheels back onto the hubs and hand-tighten the lug nuts.
– Lower the vehicle off the Jack stands and onto the ground.

– **Final Torque Check**
– Once the vehicle is on the ground, use the torque wrench to finalize the lug nut torque to the manufacturer’s specifications.

– **Test Drive**
– Take the vehicle for a short test drive to ensure that the new suspension components are functioning properly.
– Listen for any unusual noises and check for proper handling and stability.

### Conclusion

Performing suspension repair on a Mercedes-Benz E-Class E200 Coupe C238 4MATIC requires attention to detail and the right tools. Following this guide will help ensure a successful repair while maintaining safety and performance standards. Always refer to the vehicle’s service manual for specific torque settings and detailed instructions for your model year.
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