Download 2006 Honda Pilot Service & Repair Manual –

Repairing the drivetrain of a Honda Pilot involves a comprehensive understanding of the vehicle’s components and systems. click here for more details on the download manual…..

The drivetrain consists of several parts, including the transmission, driveshaft, differentials, axles, and wheels, all of which work together to transfer power from the engine to the wheels. Below is a detailed description of the main components and steps involved in drivetrain repair.

### Key Components of the Drivetrain

1. **Transmission**:
– **Automatic Transmission**: Most Honda Pilots come with an automatic transmission. It includes parts like the torque converter, planetary gears, clutches, and hydraulic systems.
– **Manual Transmission**: Some older models may have a manual option, including the clutch assembly, gear selector, and synchronizers.

2. **Driveshaft**:
– Connects the transmission to the differentials. In four-wheel-drive (4WD) models, there may be a front and rear driveshaft.

3. **Differentials**:
– Allow for the difference in wheel speed between the left and right wheels, especially during turns. The front differential is typically part of the transmission in AWD models.

4. **Axles**:
– Connect the differential to the wheels. They can be CV (constant velocity) axles, which allow for flexible movement while maintaining torque.

5. **Wheel Hubs**:
– House the bearings and allow the wheels to rotate smoothly. They connect the axles to the wheels.

### Tools and Materials Needed

– **Tools**: Socket set, wrench set, screwdrivers, torque wrench, jack and jack stands, transmission fluid pump, pliers, pry bar, and a differential fluid pump.
– **Materials**: New transmission fluid, differential fluid, axle grease, gaskets, seals, and any replacement parts (like CV joints, bearings, or transmission components).

### General steps for Drivetrain Repair

#### 1. Diagnosis
– **Identify the Issue**: Determine whether the symptoms (e.g., noise, vibration, slipping, leaks) are due to the transmission, driveshaft, differentials, or axles.
– **Visual Inspection**: Look for leaks, damaged components, or wear.

#### 2. Preparing for Repair
– **Safety First**: Ensure the vehicle is parked on a level surface, engage the parking brake, and use jack stands for support.
– **Disconnect the Battery**: To prevent any electrical issues.

#### 3. Transmission Repair
– **Drain Fluid**: Remove the transmission pan to drain the fluid. Replace the filter and gasket if necessary.
– **Inspect Components**: Look for wear on clutches, gears, and seals.
– **Reassemble**: If components are in good condition, reassemble the pan with a new gasket and refill with fluid.

#### 4. Driveshaft Replacement
– **Remove Driveshaft**: Unbolt the driveshaft from the transmission and differential. Mark the position for reinstallation.
– **Inspect U-Joints**: Check for play or wear. Replace if necessary.
– **Install New Driveshaft**: Align and bolt it back into place.

#### 5. Differential Service
– **Drain Differential Fluid**: Remove the drain plug and allow fluid to drain completely.
– **Inspect Gears and Bearings**: Look for signs of damage or excessive wear.
– **Reassemble**: Replace the drain plug download Honda Pilot workshop manual and refill with new differential fluid.

#### 6. Axle Replacement
– **Remove Wheel and Hub Assembly**: Take off the wheel and brake caliper. Unbolt the hub to access the axle.
– **Remove Axle**: Disconnect it from the differential and pull it out of the hub.
– **Install New Axle**: Insert the new axle into the differential and hub, securing it with the appropriate fasteners.

#### 7. Wheel Hubs and Bearings
– **Inspect Wheel Bearings**: Check for play or noise.
– **Replace if Necessary**: Remove the wheel hub and press out the bearings if they are worn.

### 8. Reassembly and Testing
– **Reassemble All Components**: Ensure all bolts are torqued to specifications and that components are aligned correctly.
– **Refill All Fluids**: Ensure that transmission, differential, and any other necessary fluids are filled to the correct levels.
– **Test Drive**: Take the vehicle for a test drive to ensure proper operation and to listen for any abnormal noises.

### Conclusion
Drivetrain repair on a Honda Pilot can be a complex task that requires mechanical knowledge and experience. Always refer to the specific service manual for your model for torque specifications and detailed instructions. If you are not confident in performing these repairs, it is advisable to seek help from a professional mechanic.
The gear selector, also known as the gear shift or transmission lever, is a crucial component in both manual and automatic vehicles that enables the driver to change gears and control the power transmission from the engine to the wheels. In manual transmission vehicles, the gear selector typically consists of a lever connected to a set of gears in the transmission. The driver manually engages different gears to optimize performance, speed, and fuel efficiency while navigating various driving conditions. The manual gear selector often features a pattern indicating the gear configuration, including reverse, neutral, and various forward gears, allowing the driver to shift gears accordingly.

In automatic vehicles, the gear selector is often a simpler mechanism, usually with positions labeled P (Park), R (Reverse), N (Neutral), and D (Drive), among others. The automatic transmission system takes over the gear selection process based on the vehicle’s speed and engine load, enhancing convenience and driving comfort. Some modern vehicles also include additional modes such as sport or eco, allowing drivers to optimize performance or fuel efficiency as needed.

The gear selector is typically mounted on the center console or steering column and may include electronic components in newer models, such as push-button selectors or rotary dials, which further streamline the driving experience. Overall, the gear selector plays a vital role in vehicle operation, safety, and driver engagement, making it a fundamental aspect of automotive design and engineering.