Download 2017 Audi TT RS Roadster Download Service & Repair Manual –

Repairing the shift drum on an Audi TT RS Roadster involves a detailed process that requires mechanical knowledge, proper tools, and a careful approach. click here for more details on the download manual…..

The shift drum is part of the transmission and is responsible for selecting the correct gears when shifting. Here’s a comprehensive guide on how to perform a shift drum repair. This guide assumes you have some level of automotive repair experience.

### Tools and Materials Needed:
1. **Basic Hand Tools:**
– Socket set (metric)
– Wrench set (metric)
– Screwdrivers (flathead and Phillips)
– Pliers
– Torque wrench
– hammer (rubber or soft)

2. **Specialty Tools:**
– Transmission jack or a suitable lift
– Gear puller (if necessary)
– Snap ring pliers
– Magnetic pickup tool (for retrieving dropped parts)

3. **Replacement Parts:**
– New shift drum (if damaged)
– Gaskets and seals (for reassembly)
– Transmission fluid (specific to Audi specifications)

4. **Safety Gear:**
– Gloves
– Safety glasses
– Mechanic’s creeper (for comfort while working)

### Step-by-Step Procedure:

#### 1. Preparation:
– **Safety First:** Disconnect the battery to prevent electrical issues while working on the vehicle.
– **Lift the Vehicle:** Use a transmission jack or a lift to raise the Audi TT RS Roadster safely. Ensure it’s stable before proceeding.

#### 2. Remove the Transmission:
– **Access the Transmission:** Depending on the configuration, you may need to remove various components, including the exhaust system, driveshaft, and any underbody panels.
– **Unbolt the Transmission:** Remove the bolts securing the transmission to the engine. Support the transmission with a jack, and carefully lower it to remove it from the vehicle.

#### 3. Disassemble the Transmission:
– **Drain Transmission Fluid:** Before opening the transmission, drain the fluid into a suitable container.
– **Remove the Transmission Case:** Unbolt the transmission case using the socket set. Keep track of the bolts and their locations.
– **Separate the Two Halves:** Gently pry apart the transmission case halves, being cautious of any internal components that may fall out.

#### 4. Locate the Shift Drum:
– **Identify Components:** Once the transmission is open, locate the shift drum. It is typically situated near the gear assembly and connected to the shift forks.
– **Inspect the Shift Drum:** Check for wear, cracks, or any foreign object damage. If it is damaged, it will need to be replaced.

#### 5. Remove the Shift Drum:
– **Disconnect Linkages:** Detach any linkages or cables connected to the shift drum.
– **Remove Retaining Clips:** Use snap ring pliers to remove any retaining clips securing the shift drum.
– **Extract the Shift Drum:** Gently slide the shift drum out of its housing. If it is stuck, you may need to use a soft hammer to tap it free.

#### 6. Repair or Replace:
– **Repair (if applicable):** If the shift drum has minor wear, you may be able to file down any rough edges or polish it. Ensure it is within the manufacturer’s specifications.
– **Replacement:** If the shift drum is significantly damaged, install the new shift drum by reversing the removal process. Ensure all gaskets and seals are replaced during reassembly.

#### 7. Reassemble the Transmission:
– **Reinstall the Shift Drum:** Slide the shift drum back into position, ensuring it is seated correctly.
– **Reconnect Linkages and Retaining Clips:** Reattach all linkages and secure the shift drum with the retaining clips.
– **Close the Transmission Case:** Apply a new gasket or sealant as required and reassemble the transmission case, bolting it securely together.

#### 8. Reinstall the Transmission:
– **Lift the Transmission:** Carefully lift the transmission back into position using the jack.
– **Bolt the Transmission:** Reattach the transmission to the engine, ensuring all bolts are tightened to the manufacturer’s specifications using a torque wrench.

#### 9. Reconnect Components:
– **Reattach the Driveshaft download Audi TT RS Roadster workshop manual and Exhaust:** Reconnect any components that were removed for access.
– **Fill Transmission Fluid:** Refill the transmission with the appropriate type and amount of fluid.

#### 10. Final Steps:
– **Reconnect the Battery:** Reconnect the battery terminals.
– **Test Drive:** Start the vehicle and perform a test drive to ensure the transmission shifts smoothly and there are no leaks.

### Important Notes:
– Always refer to the specific service manual for the Audi TT RS Roadster for torque specifications and detailed diagrams.
– If you are unsure at any point, it is advisable to consult a professional mechanic or technician.
– Properly dispose of any old fluids and parts in accordance with local regulations.

By following these steps carefully, you should be able to successfully repair or replace the shift drum in your Audi TT RS Roadster.
The clutch line is a critical component of a vehicle’s manual transmission system, responsible for transmitting hydraulic fluid from the clutch master cylinder to the clutch slave cylinder. This hydraulic system allows the driver to engage and disengage the clutch with ease, facilitating smooth gear changes. The clutch line is typically made from high-pressure rubber or reinforced stainless steel, designed to withstand the pressures and temperatures associated with clutch operation.

When the driver presses the clutch pedal, the master cylinder generates hydraulic pressure that travels through the clutch line to the slave cylinder located near the transmission. The slave cylinder then activates the clutch release mechanism, disengaging the clutch plate from the flywheel. This disengagement is crucial for shifting gears, as it prevents the engine from being directly connected to the transmission, allowing for smoother transitions between gears.

Over time, clutch lines can wear out or develop leaks due to heat, exposure to road debris, or simply aging. A compromised clutch line can lead to reduced hydraulic pressure, resulting in difficulties when engaging or disengaging the clutch, which can affect the vehicle’s drivability. Regular inspection and maintenance of the clutch line are essential to ensure optimal performance and longevity, as well as to prevent potential breakdowns or safety issues while driving.