Exhaust manifold repair on a Renault Symbol involves several steps and tools. click here for more details on the download manual…..

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Below, you’ll find a comprehensive guide with detailed descriptions of each tool and process involved in the repair:

– **Safety Gear**:
– **Safety Glasses**: Protects your eyes from debris and contaminants while working.
– **Gloves**: Provides hand protection from sharp edges and hot components.

– **Tools Required**:
– **Socket Set**: A collection of sockets in different sizes to remove and tighten bolts. A 10mm and 13mm socket are commonly needed for the Renault Symbol.
– **Ratchet Wrench**: Used with the socket set to apply torque to the bolts.
– **Torque Wrench**: Ensures that bolts are tightened to the manufacturer’s specified torque, preventing damage from over-tightening.
– **Pliers**: Useful for gripping and manipulating various components, such as hose clamps.
– **Screwdrivers**: Both flathead and Phillips for removing any screws or clips that may be in the way.
– **Gasket Scraper**: A flat tool used to remove old gasket material from the surface of the exhaust manifold and engine block.
– **Wire Brush**: Cleans the mating surfaces of the exhaust manifold and engine to ensure a proper seal.
– **Vacuum Cleaner or Compressed Air**: Cleans debris and dirt from the work area and the engine bay.
– **Heat Gun or Torch**: Helps to loosen stubborn bolts by applying heat, which expands the metal and may break the corrosion bond.
– **Sealant**: High-temperature exhaust gasket sealant to ensure a leak-proof seal when installing the new gasket.

– **Parts Required**:
– **Replacement Gasket**: A new exhaust manifold gasket specifically designed for the Renault Symbol, ensuring a proper seal.
– **Exhaust Manifold**: In cases of severe damage, a new or refurbished exhaust manifold may be needed.

– **Preparation**:
– **Disconnect Battery**: Always disconnect the negative terminal of the battery to prevent any electrical issues.
– **Allow Engine to Cool**: Ensure the engine is completely cool to avoid burns.

– **Remove Components**:
– **Intake Manifold Removal (if necessary)**: Sometimes, the intake manifold may need to be removed to access the exhaust manifold. Use the appropriate sockets and tools to do this carefully.
– **Disconnect Exhaust Pipe**: Unbolt the exhaust pipe from the manifold. Use penetrating oil if bolts are rusted.

– **Removing the Exhaust Manifold**:
– **Loosen Bolts**: Carefully loosen the bolts holding the exhaust manifold in place. Use penetrating oil if necessary, especially for corroded bolts.
– **Take Notes**: As you remove components, take notes or photos for reassembly.
– **Remove the Manifold**: Gently wiggle and pull the manifold away from the engine block.

– **Inspect and Clean**:
– **Examine the Manifold**: Check for cracks or warping. If damaged beyond repair, consider replacing it.
– **Clean Surfaces**: Use a wire brush to clean the surfaces of the exhaust manifold and engine block. Ensure no debris enters the engine.

– **Install New Gasket**:
– **Apply Sealant**: If using a sealant in addition to the gasket, apply it according to the manufacturer’s instructions.
– **Position Gasket**: Carefully place the new gasket onto the engine block, ensuring it’s aligned properly.

– **Reinstall Exhaust Manifold**:
– **Position Manifold**: Carefully position the exhaust manifold back onto the engine block, aligning it with the bolt holes.
– **Hand-Tighten Bolts**: Start by hand-tightening the bolts to hold the manifold in place.
– **Torque Bolts**: Use a torque wrench to tighten the bolts to the manufacturer’s specifications in a crisscross pattern to ensure even pressure.

– **Reassemble Components**:
– **Reattach Exhaust Pipe**: Bolt the exhaust pipe back onto the exhaust manifold.
– **Reinstall Intake Manifold (if removed)**: Follow the reverse procedure used for removal.

– **Final Checks**:
– **Reconnect Battery**: Reconnect the negative terminal of the battery.
– **Check for Leaks**: Start the engine and listen for any exhaust leaks around the repaired area.
– **Road Test**: Take the vehicle for a short drive to ensure everything is functioning correctly.

By following these steps and using the appropriate tools, you can successfully repair the exhaust manifold on a Renault Symbol. Always refer to the vehicle’s service manual for specific details related to your model.
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